Expansion to a Full-Scale Automated Control System for the Technological Process of the BKZ-320-140/GM Steam Boiler at Unit 6 of Ufa CHP-2 from the Existing Burner Automatic Control System (BACS)
The Ufa CHP-2 power plant is one of the largest and most important energy facilities in the Republic of Bashkortostan, Russia. It provides electricity and heat to the city of Ufa and its surrounding areas. The plant has been operating for over 50 years and has undergone several modernization projects to improve its efficiency and reliability. One of the recent projects was the expansion of the existing burner automatic control system (BACS) to a full-scale automated control system for the technological process of the BKZ-320-140/GM steam boiler at unit 6.
The BKZ-320-140/GM steam boiler is a crucial component of the Ufa CHP-2 power plant, responsible for producing steam to power the turbines and generate electricity. The boiler has a capacity of 320 tons of steam per hour and is equipped with a GM-type burner, which is a highly efficient and reliable burner. However, the existing BACS for the burner was outdated and needed to be upgraded to keep up with the increasing demands of the power plant.
The decision to expand the BACS to a full-scale automated control system was made to improve the overall efficiency and safety of the boiler. The new system would allow for more precise control of the burner, resulting in better combustion and reduced fuel consumption. It would also provide real-time monitoring and diagnostics of the burner, allowing for timely maintenance and troubleshooting. Additionally, the new system would enhance the safety of the boiler by automatically shutting down in case of any abnormalities or malfunctions.
The project was carried out by a team of experts from the Ufa CHP-2 power plant, along with the support of external specialists. The first step was to conduct a thorough analysis of the existing BACS and identify its shortcomings. Based on the analysis, a detailed plan was developed for the expansion of the system. The plan included the installation of new sensors, actuators, and controllers, as well as the integration of a new control algorithm.
The installation and integration of the new components were carried out with minimal disruption to the operation of the boiler. The team worked diligently to ensure that the project was completed within the scheduled timeframe and budget. Once the new system was installed, it underwent rigorous testing and calibration to ensure its proper functioning.
The results of the project were remarkable. The full-scale automated control system for the BKZ-320-140/GM steam boiler at unit 6 of Ufa CHP-2 proved to be highly efficient and reliable. The new system allowed for better control of the burner, resulting in a significant reduction in fuel consumption. It also provided real-time monitoring and diagnostics, which helped in identifying and resolving any issues promptly. The safety of the boiler was also greatly enhanced, as the new system could automatically shut down in case of any abnormalities.
The successful implementation of the project has brought numerous benefits to the Ufa CHP-2 power plant. The improved efficiency of the boiler has resulted in cost savings for the plant, and the reduced fuel consumption has also had a positive impact on the environment. The new system has also reduced the workload of the operators, allowing them to focus on other critical tasks. Overall, the expansion to a full-scale automated control system has significantly improved the performance and reliability of the BKZ-320-140/GM steam boiler at unit 6 of Ufa CHP-2.
In conclusion, the expansion of the existing burner automatic control system to a full-scale automated control system for the technological process of the BKZ-320-140/GM steam boiler at unit 6 of Ufa CHP-2 has been a successful project. It has brought numerous benefits to the power plant, including improved efficiency, reduced fuel consumption, enhanced safety, and reduced workload for the operators. The project is a testament to the continuous efforts of the Ufa CHP-2 power plant to modernize and improve its operations, ensuring a reliable and sustainable energy supply for the city of Ufa.
